Make a Sandwich Hat with Augustus Wild Boar

portrait of Augustus Wild Boat wearing a huge hat that looks like a sandwich, with lettuce, tomato, and cheese sticking out from the sides

There is nothing in the world that Augustus Wild Boar loves more than sandwiches! Well, except for his friends, of course – he loves them the most. But sandwiches are very important to him, as all his best pals know quite well.

One day Augustus was polishing off a pickle sandwich at a picnic with Ella Toad, and listening politely as she explained her latest sewing project – a hat shaped like a big ripe juneberry. (All the Hazel Village animals agree that a grand chapeau is the best way to show your appreciation for something you love.)

"You know," Ella remarked thoughtfully, "Maybe you should make a great big sandwich hat!"

Augustus gasped, and almost dropped what was left of his lunch. "Do you really think I could?" he asked Ella.

"Of course!" she replied. "And I will help you out. What sorts of things should it have on it?" 

This was a big question for Augustus, who has quite a broad palate for sandwich fixins'. He pondered for a moment, then declared, "It should have soft fluffy bread, juicy tomato slices, crunchy lettuce, and tasty cheese."

"That we can do!" replied Ella. "I should have all the supplies we need at home."

The friends hopped up and set off toward Ella's houseboat. As they skipped along the lakeshore, Augustus was still thinking about his list of ingredients. "My, that sounds nice," he thought to himself. "Perhaps after we make my hat, we could make some more sandwiches for eating." 

Augustus Wild Boar wearing his sandwich hat and carrying his Sandwich Reflections book in the pocket of his overalls

If you would like to make a sandwich hat just like Augustus's, here is what you will need:

  • Craft felt in sandwich colors
  • Green ribbon (optional - you could also use green felt)
  • Lacy ribbon of some sort, or a very small doily
  • A ribbon or string for the strap 
  • Brown and red embroidery floss
  • Stuffing
  • Scissors
  • Sewing needle
  • Sewing pins (optional but helpful)

Keep in mind that this craft has great potential for variation according to your own sandwich preferences. For instance, you could use dark brown felt to make pumpernickel bread; or perhaps cut your felt into circles and make a bagel sandwich. You could also make any ingredients you would like. The sandwich options are limitless! 

Closeup of this DIY sandwich hat sitting on a white ground

First, make a symmetrical bread shape by drawing it on a folded piece of paper and cutting it out. Then trace the shape onto some cream-colored felt and cut out two pieces. 

A piece of paper cut into the shape of a slice of bread, and traced onto a piece of cream-colored felt

These bread pieces are about 2.5" wide each. Cut a long strip of toasty brown felt, about 1/2" wide, to be the crust. 

Two felt bread slices next to a long strip of tan felt

Thread your needle with three strands of brown embroidery floss. You will be using a blanket stitch to sew your sandwich bread – watch this quick video tutorial to learn it! 

Start sewing at one of the rounded top corners. As you can see in the photo below, we left a little bit of the brown felt un-sewn on the starting end – make sure to do the same.

Sewing the tan strip of felt around the border of 1 felt bread slice, using the blanket stitch in tan thread
A gift of a person's hands using a blanket stitch to sew the long strip of tan felt around the border of 1 felt bread slice
 

When you have sewn all the way around your bread, you will need to join the ends of the crust. To do so, pinch both ends so they face inwards like this:

Hands holding the felt bread and pinching the ends of the felt strip together to hide them and finish sewing the border

The crust ends will be sticking into the middle of the bread. Sew them together with a few stitches to create a seam, and trim them so they are the same length. 

The crust ends will be sticking into the middle of the bread. Sew them together with a few stitches to create a seam, and trim them so they are the same length.
One slice of bread partially sewn, so the crust goes all the way around but one side is open

Now you will sew on the back half of the bread. We found it easiest to start at a bottom corner. Use a blanket stitch again, and sew almost all the way around. 

Beginning to sew the second felt piece of bread onto the slice
Blanket stitching the second slice of bread to the other side of the crust

When you have only a small gap left to sew, it is time to stuff your bread. We chose not to stuff ours too much, so that it would stay somewhat flat, but you could make yours very plush if you would like. You can use the eraser end of a pencil to help push the stuffing in. 

The felt slice of bread is fully sewn except for a small opening, into which stuffing has been stuffed.

Sew up the last little bit and tie a knot to finish your first slice of bread. Then repeat these steps to make a second slice.

Augustus Wild Boar sitting at a table and sewing a second slice of bread out of pieces of felt

Augustus found sewing his bread slices was very soothing; likely because he thinks bread is quite comforting, and also the felt was nice and soft.

Overhead of two felt bread slices, fully sewn

Now it's time to make the fixins'!

Cut two squares of cheese from yellow felt, a little bit larger than the size of your bread. Fold each square and cut semicircles to create holes in a random pattern. (You won't really see the middle of the cheese once your sandwich is assembled, but nonetheless it is fun to make proper swiss slices.)

2 square pieces of yellow felt, 1 of which has been cut with many holes to make it look like cheese
A hand folding a yellow square of felt and cutting a hole into it
Two yellow felt squares of hole-y cheese, two felt bread slices, and Augustus Wild Boar

Next up, tomato slices! Cut two semicircles of red felt, one slightly smaller than the other. 

Two tomato halves made from stacked semicircles of red felt stitched together

Place the smaller half circle on top of the bigger one with the flat edges aligned. Using all six strands of red embroidery floss, sew a running stitch along the inside arch. You can learn the running stitch in this video tutorial.

Sewing a semicircle of red felt on top of a slightly larger semicircle of red felt

Next, place your cheese and tomato slices on top of one slice of bread. This bread will be the bottom of your sandwich. (If one of your bread slices turned out nicer than the other, use the less-nice one for the bottom.)

Make sure that the fixins' are sticking over the sides of the bread so they will show. 

Both slices of cheese stacked on top of one slice of bread, so their edges stick out over the sides

To attach them, sew up through the bottom of your bread slice. A few stitches on each piece will hold them in place just fine. 

A needle poking up through the bottom slice of bread, the cheese, and the tomatoes
The tomato slices placed on top of the cheese slices so they stick out over the sides

Next up, lettuce! This tutorial uses green ribbon to create extra voluminous, fresh, and crunchy-looking lettuce. Augustus was a little bit intimidated by this method of making lettuce, but Ella encouraged him to give it a try and he found that the end result was worth the extra effort. But if you would prefer a simpler method, you can certainly just cut a few pieces of green felt with wiggly borders and layer them right on top of the tomato. 

Here is our recommended lettuce method: 

Pin the end of the green ribbon onto your other slice of bread. 

The end of a long piece of green ribbon pinned to the underside of a felt bread slice

Fold the ribbon back and forth on itself to create loops, and pin them into place. The edges of the loops should stick a little bit off the edge of the bread.

The green ribbon is folded back and forth on top of itself to create loops that stick over the edge of the bread slice

Sew the loops in place without going all the way through the bread: poke your needle through the ribbon into the top of the slice, then poke it back up through the surface. These stitches will not be visible, so don't worry about making them too neat - they just need to hold the loops of ribbon in place. 

Sewing the ribbon loops into place

Working corner by corner, sew the ribbon around the circumference of your bread. 

Sewing and pinning the lettuce loops in place, working your way around the border of the bread slice
One bread slice with cheese and tomato attached sits next to the other bread slice with lettuce attached

Now it's time to attach the two pieces. Once again, sew up through the bottom of your bottom slice of bread. Tuck the needle through the inside of the top slice, and sew back down into the bottom slice. Repeat to make a few stitches for security, then pull tight and tie off on the bottom. 

Sewing up through the bottom slice, and attaching the top slice

You now have a sandwich! There are just two more steps needed to make it into a hat. 

Overhead of fully sewn sandwich with ingredients poking out

Augustus likes to observe the niceties of teatime, so naturally he thought it was important for his sandwich hat to have a doily. To achieve this, sew a running stitch along one side of some lacy ribbon.

Sewing a running stitch along one edge of a piece of lace ribbon

Then pull on the thread, and the lace will gather up into a ruffle. 

Gif of pulling on the thread to make the lace ribbon ruffle up
 
Overhead of the sandwich next to the lace ruffle

Sew the lace trim around the bottom of your sandwich, then sew a ribbon across the middle. We used the same green ribbon from our lettuce.  

Upside down sandwich with the lace ruffle sewn around its border to look like a doily, and a long piece of green ribbon sewn to the middle to create a head strap

Tie a bow under the chin, and your sandwich hat is complete! HUZZAH! 

Portrait of Augustus Wild Boar wearing his finished sandwich hat
Overhead of the sandwich hat on Augustus Wild Boar

 

Angled portrait of Augustus Wild Boar wearing his sandwich hat

Augustus was so excited about his new hat that he could not sit still. "It's PERFECT!" he cried, jumping up and down. "Thank you for helping me, Ella!"

"It was my pleasure!" Ella replied. "Now you have the perfect accessory to wear for special occasions." 

"Special occasions?" said Augustus, sounding confused. "I'm going to wear this every day!"  

Editorial of Augustus Wild Boar sitting in a cozy room wearing his sandwich hat
Closeup of sandwich hat resting on a white ground
Augustus Wild Boar, wearing his sandwich hat, sits at a table with Ella Toad

Augustus Wild Boar is a limited-edition animal! Shop our visiting friend now before he departs the Village for his next adventure. 

Thank you for reading, friend! Did you make this craft at home? Send us a photo or tag us on social media @hazelvillage! For any questions, please email us at hello@hazelvillage.com. 

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